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Materials/Processes

Selection of Materials
Specific Metals
  Metal Ores
  Iron and Steel
  Decarburization
  Aluminum/Aluminum Alloys
  Nickel and Nickel Alloys
  Titanium and Titanium Alloys


General Manufacturing Processes

Metallic Components
Ceramic and Glass Components
Polymers/Plastic Components
Composites

Manufacturing Defects
Metals
Polymers
Composites

Service Induced Damage
Metals
Polymers
Composites
Material Specifications

Component Design, Performance and NDE
Strength
Durability
Fracture Mechanics
Nondestructive Evaluation

Structure of Materials

It should be clear that all matter is made of atoms. From the periodic table, it can be seen that there are only about 100 different kinds of atoms in the entire Universe. These same 100 atoms form thousands of different substances ranging from the air we breathe to the metal used to support tall buildings. Metals behave differently than ceramics, and ceramics behave differently than polymers. The properties of matter depend on which atoms are used and how they are bonded together.

The structure of materials can be classified by the general magnitude of various features being considered. The three most common major classification of structural, listed generally in increasing size, are:

Atomic structure, which includes features that cannot be seen, such as the types of bonding between the atoms, and the way the atoms are arranged.
Microstructure, which includes features that can be seen using a microscope, but seldom with the naked eye.
Macrostructure, which includes features that can be seen with the naked eye)

The atomic structure primarily affects the chemical, physical, thermal, electrical, magnetic, and optical properties. The microstructure and macrostructure can also affect these properties but they generally have a larger effect on mechanical properties and on the rate of chemical reaction. The properties of a material offer clues as to the structure of the material. The strength of metals suggests that these atoms are held together by strong bonds. However, these bonds must also allow atoms to move since metals are also usually formable. To understand the structure of a material, the type of atoms present, and how the atoms are arranged and bonded must be known. Let’s first look at atomic bonding.