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Introduction to Ultrasonic Testing

Introduction
Basic Principles
History
Present State
Future Direction

Physics of Ultrasound
Wave Propagation
Modes of Sound Waves
Properties of Plane Waves
Wavelength/Flaw Detection
Elastic Properties of Solids

Attenuation
Acoustic Impedance
Reflection/Transmission
Refraction & Snell's Law
Mode Conversion
Signal-to-noise Ratio
Wave Interference

Equipment & Transducers
Piezoelectric Transducers
Characteristics of PT
Radiated Fields
Transducer Beam Spread
Transducer Types
Transducer Testing I
Transducer Testing II
Transducer Modeling
Couplant
EMATs
Pulser-Receivers
Tone Burst Generators
Function Generators
Impedance Matching
Data Presentation
Error Analysis

Measurement Techniques
Normal Beam Inspection
Angle Beams I
Angle Beams II
Crack Tip Diffraction
Automated Scanning
Velocity Measurements
Measuring Attenuation
Spread Spectrum
Signal Processing
Flaw Reconstruction

Calibration Methods
Calibration Methods
DAC Curves
Curvature Correction
Thompson-Gray Model
UTSIM
Grain Noise Modeling
References/Standards

Selected Applications
Rail Inspection
Weldments

Reference Material
UT Material Properties
References

Quizzes

Distance Amplitude Correction (DAC)

Distance Amplitude Correction (DAC)

Acoustic signals from the same reflecting surface will have different amplitudes at different distances from the transducer. Distance amplitude correction (DAC) provides a means of establishing a graphic ‘reference level sensitivity’ as a function of sweep distance on the A-scan display. The use of DAC allows signals reflected from similar discontinuities to be evaluated where signal attenuation as a function of depth has been correlated. Most often DAC will allow for loss in amplitude over material depth (time), graphically on the A-scan display but can also be done electronically by certain instruments. Because near field length and beam spread vary according to transducer size and frequency, and materials vary in attenuation and velocity, a DAC curve must be established for each different situation. DAC may be employed in both longitudinal and shear modes of operation as well as either contact or immersion inspection techniques.

A distance amplitude correction curve is constructed from the peak amplitude responses from reflectors of equal area at different distances in the same material. A-scan echoes are displayed at their non-electronically compensated height and the peak amplitude of each signal is marked on the flaw detector screen or, preferably, on a transparent plastic sheet attached to the screen. Reference standards which incorporate side drilled holes (SDH), flat bottom holes (FBH), or notches whereby the reflectors are located at varying depths are commonly used. It is important to recognize that regardless of the type of reflector used, the size and shape of the reflector must be constant. Commercially available reference standards for constructing DAC include ASTM Distance/Area Amplitude and ASTM E1158 Distance Amplitude blocks, NAVSHIPS Test block, and ASME Basic Calibration Blocks.

The following applet shows a test block with a side drilled hole. The transducer was chosen so that the signal in the shortest pulse-echo path is in the far-field. The transducer may be moved finding signals at depth ratios of 1, 3, 5, and 7. Red points are "drawn" at the peaks of the signals and are used to form the distance amplitude correction curve drawn in blue. Start by pressing the green "Test now!" button. After determining the amplitudes for various path lengths (4), press "Draw DAC" and then press the green "Test now!" button.